Our Services
Renewable fuel pellets made from crop residue and energy grass. Cheaper than coal or firewood, with steady heat and far less smoke.
Bio Pellet Plant Design & Engineering – Multi-Feedstock Solutions
- Kiran Green Energy Solutions Private Limited designs, engineers, and commissions bio pellet plants from start to finish.
- Our plants run on more than one feedstock — Napier grass, crop residues, forest waste, bagasse, press mud, and others.
- We hand the plant over ready to run. You get the throughput you signed up for, sensible power bills, and pellets that hold together.
Why Multi-Feedstock Pellet Plants?
- Challenge
- Single-feedstock plants face supply disruptions
- Different materials require different processing
- Quality varies by season and source
- Our Solution
- Multi-feedstock design ensures uninterrupted production
- Flexible machinery with adjustable parameters
- In-line moisture control and densification systems
Our Services – Bio Pellet Plant Design
1. Feasibility & Feedstock Assessment
- We survey what biomass is actually available near your site — from farms, forests, or nearby industry.
- We work out which feedstocks can go through the line together.
- Every feedstock is tested for moisture, ash, and calorific value.
- From those readings we recommend the blend ratios that give you the best pellet for the least cost.
2. Complete Plant Engineering
- Capacity from 2 to 20+ tons per hour.
- Core equipment, designed in-house:
- Hammer mills (for multi-feedstock grinding).
- Rotary drum dryers (moisture control from 50% to <12%).
- Pellet mills (heavy-duty, wear-resistant dies).
- Coolers, screener, and dust collection systems.
- Automated bagging and weighing lines
3. Multi-Feedstock Processing Capability
Our Plants Handle: Feedstock Processing
| Feedstock | Moisture at Intake | Final Pellet Moisture | Pellet Diameter |
|---|---|---|---|
| Napier grass | 50-55% | 8-12% | 6–12 mm |
| Rice husk | 10-12% | 8-10% | 6–8 mm |
| Bagasse | 45-50% | 10-12% | 8–10 mm |
| Sawdust | 35-40% | 8-10% | 6 mm |
| Press mud | 60-65% | 10-12% | 8–12 mm |
| Groundnut shells | 10-15% | 8-10% | 6–8 mm |
4. Key Design Features Our Standard
- Low-temperature drying. It uses less fuel and doesn’t burn off calorific value the way hot drying does.
- Magnetic separators and screening stations to catch stones, metal, and other contaminants before they reach the mill.
- Variable-speed feeders so two or three feedstocks blend evenly instead of pulsing through.
- Conditioning chambers for uniform moisture and temperature.
- PLC/SCADA-ready control panel with real-time monitoring.
- Dust extraction and fire suppression built in from the start.
5. Pellet Quality Parameters (Guaranteed)
Our Pellet Quality Standards
| Parameter | Our Standard |
|---|---|
| Pellet density | 600–700 kg/m³ |
| Durability index (PDI) | >97.5% |
| Moisture content | 8–12% |
| Calorific value | 16–18 MJ/kg |
| Ash content | <10% (feedstock dependent) |
| Fines percentage | <2% at delivery |
6. Our End-to-End Execution Model
Project Execution Phases
| Phase | Deliverable |
|---|---|
| Design | Plant layout, P&ID drawings, equipment specification |
| Selection Support | All machinery (hammer mill, dryer, pellet mill, cooler, bagging line) |
| Installation | Civil guidance, equipment erection, electrical & automation |
| Commissioning | Dry run, wet run, trial with multiple feedstocks |
| Training | Operator training, maintenance schedule, safety protocols |
| Proactive Support | Spare parts supply, annual maintenance contract, remote support |
7. Why Partner with Kiran Green Energy Solutions Private Limited?
- We design for biomass that changes batch to batch, which is what you actually get in the field.
- We’ve run Napier grass, agro-residues, and industrial waste through real lines, so we know where they jam.
- Our pellets meet international standards for both industrial and home use.
- We don’t over-engineer. The design balances what you spend to build against what you spend to run it.
- One team carries the project from the first concept to the day the plant starts producing.
8. Where Our Pellets Are Used
- Industrial boilers, replacing coal or furnace oil.
- Co-firing at thermal power plants.
- Gasification for power generation.
- Heating for homes and commercial buildings.
- Animal bedding — low dust, high absorbency.

