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Renewable fuel pellets made from crop residue and energy grass. Cheaper than coal or firewood, with steady heat and far less smoke.

Bio Pellet Plant Design & Engineering – Multi-Feedstock Solutions

  • Kiran Green Energy Solutions Private Limited designs, engineers, and commissions bio pellet plants from start to finish.
  • Our plants run on more than one feedstock — Napier grass, crop residues, forest waste, bagasse, press mud, and others.
  • We hand the plant over ready to run. You get the throughput you signed up for, sensible power bills, and pellets that hold together.

Why Multi-Feedstock Pellet Plants?

  • Challenge
  • Single-feedstock plants face supply disruptions
  • Different materials require different processing
  • Quality varies by season and source
  • Our Solution
  • Multi-feedstock design ensures uninterrupted production
  • Flexible machinery with adjustable parameters
  • In-line moisture control and densification systems

Our Services – Bio Pellet Plant Design

1. Feasibility & Feedstock Assessment
  • We survey what biomass is actually available near your site — from farms, forests, or nearby industry.
  • We work out which feedstocks can go through the line together.
  • Every feedstock is tested for moisture, ash, and calorific value.
  • From those readings we recommend the blend ratios that give you the best pellet for the least cost.
  • Capacity from 2 to 20+ tons per hour.
  • Core equipment, designed in-house:
  • Hammer mills (for multi-feedstock grinding).
  • Rotary drum dryers (moisture control from 50% to <12%).
  • Pellet mills (heavy-duty, wear-resistant dies).
  • Coolers, screener, and dust collection systems.
  • Automated bagging and weighing lines

Our Plants Handle: Feedstock Processing

Feedstock Moisture at Intake Final Pellet Moisture Pellet Diameter
Napier grass 50-55% 8-12% 6–12 mm
Rice husk 10-12% 8-10% 6–8 mm
Bagasse 45-50% 10-12% 8–10 mm
Sawdust 35-40% 8-10% 6 mm
Press mud 60-65% 10-12% 8–12 mm
Groundnut shells 10-15% 8-10% 6–8 mm
  • Low-temperature drying. It uses less fuel and doesn’t burn off calorific value the way hot drying does.
  • Magnetic separators and screening stations to catch stones, metal, and other contaminants before they reach the mill.
  • Variable-speed feeders so two or three feedstocks blend evenly instead of pulsing through.
  • Conditioning chambers for uniform moisture and temperature.
  • PLC/SCADA-ready control panel with real-time monitoring.
  • Dust extraction and fire suppression built in from the start.

Our Pellet Quality Standards

Parameter Our Standard
Pellet density 600–700 kg/m³
Durability index (PDI) >97.5%
Moisture content 8–12%
Calorific value 16–18 MJ/kg
Ash content <10% (feedstock dependent)
Fines percentage <2% at delivery

Project Execution Phases

Phase Deliverable
Design Plant layout, P&ID drawings, equipment specification
Selection Support All machinery (hammer mill, dryer, pellet mill, cooler, bagging line)
Installation Civil guidance, equipment erection, electrical & automation
Commissioning Dry run, wet run, trial with multiple feedstocks
Training Operator training, maintenance schedule, safety protocols
Proactive Support Spare parts supply, annual maintenance contract, remote support
  • We design for biomass that changes batch to batch, which is what you actually get in the field.
  • We’ve run Napier grass, agro-residues, and industrial waste through real lines, so we know where they jam.
  • Our pellets meet international standards for both industrial and home use.
  • We don’t over-engineer. The design balances what you spend to build against what you spend to run it.
  • One team carries the project from the first concept to the day the plant starts producing.
  • Industrial boilers, replacing coal or furnace oil.
  • Co-firing at thermal power plants.
  • Gasification for power generation.
  • Heating for homes and commercial buildings.
  • Animal bedding — low dust, high absorbency.

Engineered for flexibility. Built for reliability. Powered by biomass.

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